PROACTIVE BATTERIES IS GROWING TO BECOME ONE OF THE PROMINENT PLAYERS IN THE INDUSTRY WITH A FOCUS TO DELIVER HIGHEST PERFORMANCE FOR ALL ITS APPLICATIONS
Proactive Batteries, a key product of Chaphekar Engineering, was started with the vision to resolve the increasing need of secondary power storage requirement. Chaphekar Engineering Pvt. Ltd., established in 1958, is one of the leading names in the automobile and engineering industry. Based in Pune, Chaphekar Engineering, an ISO 9001-2015 & TS-16949 certified company, is a key supplier of automotive components and precision tools to a wide segment of industries in India. The Company has a diverse product portfolio and is constantly engaged in innovations to upgrade their products in order to match world class standards.
Equipped with two state of the art manufacturing facilities in Pune and a team of highly qualified experts, the company is committed to deliver uncompromised quality & services to its clients. Made with the best and latest battery technology, Proactive Batteries is growing to become one of the prominent players in the industry.
Proactive Batteries product range includes a host of innovative & world class batteries that are designed to deliver highest performance for all its applications. The range includes Tubular Batteries for backup applications and Solar Tubular Batteries for renewable energy requirements.
INFRASTRUCTURE
With a 45,000 sq. ft. state of the art manufacturing facility, Proactive Batteries are manufactured with cutting edge technology to give the customers an uninterrupted power experience. The eco friendly unit manufactures the entire range of inverter batteries.
The manufacturing facility maintains global standards with all critical processes
Curing humidity system
Drying system
Demineralised water plant
Lead Oxide Mixture Machine
ADOR– one of the world’s best performance charger
Heat Sealing Machine
Stringent online QC testing machine
Fume Arrestor – Pollution reduction plant
Effluent treatment plant
All Batteries are manufactured to meet stringent safety regulations and undergo rigorous testing process
Advanced technology facility for extensive R&D, design, development, prototyping and testing
Comprehensive use of anti-pollution equipment as per international norms
DURABILITY :
Batteries are designed to withstand frequent and long power cut.
LOW MAINTENANCE :
Low antimony selenium lead alloy is used to reduce topping up frequency & Micro porous ceramic vent along with sealed float plugs are used to reduce topping up frequency.
QUALITY :
Adorform software is used for initial charging for log monitoring.
DEPENDABILITY :
Stringent quality testing done as per IS 13369:1992
ASSURANCE :
Polyester filament and spun yarn combination tubular bag of high porosity is used for high bursting strength and low electrical resistivity. PE separators with diagonal rib are used to avoid cell shorting & to accommodate more acid volume.
ENDURANCE :
Extra thick Negative & Tubular Positive plates are used as per Proactive design.
EXCEPTIONAL SERVICE :
Well known for Uncompromising & On Time quality services, Proactive Batteries has carved a niche for themselves in the industry. Proactive Batteries, deliver seamless customer service to all their clients, which is offered by an expert team of professionals. All professionals are technically proficient and responsive to all the needs of the clients by personally visiting them and solving the problems with their expert solutions.
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EQUIPPED WITH WORLD CLASS TECHNOLOGY, THE COMPANY IS COMMITTED TO DELIVER UNCOMPROMISED QUALITY & SERVICE TO ITS CLIENTS
Proactive Batteries' wide range includes high performance batteries which are developed and produced to meet the energy requirements of the most demanding and advanced applications, anytime, anywhere and under any conditions.
Proactive Tubular Batteries are offered for backup applications. These are designed with following technical parameters.
Batteries are designed to withstand frequent and long power cuts.
Low antimony selenium lead alloy is used to reduce water topping up frequency.
ADORFORM software is used for initial charging for log monitoring.
Polyester filament and spun yarn combination tubular bag is used for high bursting strength and low electrical resistivity.
Extra thick tubular plates are used as per Proactive design.
PE separators with diagonal rib are used to avoid cell shorting.
Micro porous ceramic vent along with sealed float plugs are used to reduce topping up frequency.
All testing standards are as per IS 13369:1992
Inverter
UPS
Lift – Back up
Applications where back up is necessary
Tall Tubular Batteries | ||
Sr.No | Battery Type | Capacity@C-20 |
---|---|---|
1 | CT-2250 | 12V 225AH |
2 | CT-2000 | 12V 200AH |
3 | CT-1800 | 12V 180AH |
4 | CT-1650 | 12V 165AH |
5 | CT-1500 | 12V 150AH |
6 | CT-1200 | 12V 120AH |
7 | CT-1000 | 12V 100AH |
Short Tubular Batteries | ||
Sr.No. | Battery Type | Capacity@C-20 |
1 | CST-2000 J | 12V 200AH |
2 | CST-1800 J | 12V 180AH |
3 | CST-1500 J | 12V 150AH |
4 | CST-1200 J | 12V 120AH |
5 | CST-1000 J | 12V 100AH |
Proactive Solar Tubular batteries are offered for renewable energy requirements.
These Batteries are designed to withstand deep cycle applications.
These Batteries are reliable, consistent and low maintenance batteries.
Solar Street lighting system
Solar Home lighting
Solar Power projects
Telecom Projects
Solar Inverter
Positive Plate | Tubular Low Antimony Selenium Alloy |
Negative Plate | Flatpasted |
Container and Lid | Polypropylene |
Separators | Polyethylene Sleeve Type |
Vent Plugs | Ceramic Float Type |
Final Specific Gravity @ 27°C | 1.245+/-0.010 When Fully Charged. |
Capacity | As per IS 13369-1992 |
Ahefficiency | As per IS 13369-1992 |
Whefficiency | As per IS 13369-1992 |
Sr.No. | Battery type | Capacity@C-10 |
---|---|---|
1 | CSL-1600 | 12V 160AH |
2 | CSL-1500 | 12V 150AH |
3 | CSL-1200 | 12V 120AH |
4 | CSL-1000 | 12V 100AH |
5 | CSL750 | 12V 75AH |
All raw materials used for Proactive Batteries are obtained from certified manufacturers and are of superior quality.
CONTAINER /LIDS :
Reinforced PP container with higher impact resistance.
PE SEPARATORS :
The Diagonal ribs separators offer low electrical resistance.
LEAD ALLOY :
Low Antimony selenium alloy is used for less water loss in regular usage.
TUBULAR BAGS :
High bursting strength and high porosity polyester bags used for battery backup and longer life.
MICRO POROUS CERAMIC FLOAT PLUGS :
For minimal water losses.
FASTNERS :
Lead plated fasteners for preventing battery terminal corrosion.
BEST IN CLASS QUALITY & ON TIME SERVICE TO ALL THE CLIENTS
QUALITY ASSURANCE
1) We check each & every raw material for precise physical dimensions & visual observations to detect any faults at receipt stage.
2) Raw materials like grey oxide, red lead, selenium lead alloy, diluted H2SO4( Sulphuric Acid) are tested by weight analysis as per lab procedure & Indian standards.
3) At the process stage we check all the parameters & keep the records as per industry standard.
4) At the assembly stage, 100% HV check, air leakage test, continuity test are meticulously conducted by experts.
5) To ensure reliability, the charge discharge cycle is carried out at initial charging.
SERVICE POLICY
1) We provide two free services during first year.
2) Water level checking and DM water top up if required.
3) Battery terminal cleaning and application of petroleum jelly.
4) Checking all parameters of battery and inverter (voltages, specific gravity and charge discharge current).
5) In case of battery complaint, standby battery will be provided to Dealer/Distributer end in emergency situation.
6) Service record is to be maintained by service engineer for every visit.
7) Providing training to dealer and end users.
8) Response time for attending complaints 24 Hrs for Pune area and 48 Hrs for outside Pune.
9) We undertake AMC after one year of usage with nominal charges.
WARRANTY
CT Model | 48 Months* |
CST Model | 36 Months* |
(*) specified terms and conditions are applicable as per the warranty card.
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& SERVICES
Protecting your battery from high temperatures with a heat shield or case, keeping it full charged at all times, and maintaining it are the easiest ways to extend it's life. In hot climates and during summer, the electrolyte levels need to be checked more frequently. For every increase of 18° F (10° C) above 77° F (25° C), positive grid corrosion or self-discharge rate is doubled.
Periodically check the State-of-Charge of batteries. Based on charging systems sometimes it will undercharge the battery causing an accumulation of lead sulfate known as sulphation. This suphation reduces the capacity of the battery. If the battery is not fully charged, recharge it periodically with an external battery charger matched to the battery type.
Reducing the average DoD (Depth-of-Discharge) and the number of discharge/charge cycles, by proper deep cycle battery or battery bank sizing will significantly increase a deep cycle battery service life.
If required, give periodic equalizing charge. Equalizing can also prevent electrolyte stratification, which can cause sulphation.
In cold climates, increasing the diameter of the battery cables will reduce the voltage loss.
Never discharge any 12-volt lead-acid battery below 10.5 volts because it can damage the battery.
For lead acid batteries, lack of preventive maintenance, high temperature, fast recharging or overcharging causes a loss of water, which accounts for over 50% of the failures.
Sulfation from undercharging, electrolyte stratification (especially in taller batteries), using tap water, excessive temperatures, or prolonged periods of non-use account for approximately 85% of the deep cycle battery failures.
Battery post or terminal corrosion, which cause charging and discharging problems.
Misapplication, for example, using a starting battery in a deep cycle application, a motive deep cycle battery instead of a stationary for a UPS, or an undersized battery (or battery bank) that causes discharges greater than the battery was designed for or will not produce enough capacity.
Check battery water level in every six months.
Use DM/Distilled water only for topping up at charging stage only
Use petroleum jelly at the time of installation and servicing stage for battery end terminals.
Put batteries in well Ventilated areas.
Do proper cable connection as per polarity and ensure adequate tightening of terminals.
Do Not:Never put any metallic objects near or over the battery.
Never use tap water to the battery for topping up.
Never add any type of acid other than specified.
Never put extra load other than specified on inverter.
Keep battery away from inflammable material.
Do not apply grease on the battery terminal.
Keep the UPS on (and the inverter running) and the UPS will automatically keep the batteries charged.
If the UPS is in storage awaiting deployment, turn on the UPS every 3 months, start the inverter (by depressing the Load On/Off button), and let the UPS charge the batteries for 24 hours.
It is best to order the Battery Pack so that they will be received just prior to installation. This will minimize your storage requirements (and the required charging tasks).
If the UPS has been run on battery and the batteries discharged, please turn the UPS back on when utility AC power is restored (and the inverter turned on) so the batteries can be recharged before next usage.
Manufactured by
Chaphekar Engineering Pvt. Ltd.
65/F2 Block, MIDC, Pimpri, Pune.
Email : battery@chaphekarengg.com
Mob : +91 92256 03913